Compact full tunnel wave soldering system for cost-optimized wave soldering in a nitrogen atmosphere with near-time ROI
Targeted and economical flux application through freely defined spray field
External flux unit with separate suction unit separate from the process tunnel
Modular preheating configuration for flexible and reproducible heat input
Ideal solder nozzle combination for all application requirements
Robust, durable, loadable and automatically lubricated chain transport system
Insulated, gas-tight stainless steel process tunnel increases energy efficiency
Intelligent nitrogen control guarantees optimized N2 consumption and cost efficiency
Award-winning, modern user interface: ERSASOFT 5 with individual trace interface for transparent production processes
Universal integration into existing peripheral systems
ERSA POWERFLOW PRO Nitrogen Wave Soldering Machine
With the Ersa nitrogen-atmosphere wave soldering system POWERFLOW PRO, Ersa presents a basic system for demanding, cost-optimized wave soldering processes. The system focuses on proven machine concepts and offer future oriented and innovative solutions, which provides to its user an optimized process.
The easily accessible fluxer area offers excellent maintainability. With the upper and lower preheaters, the well-insulated tunnel ensures that the boards are completely heated through, even with high-mass assemblies. The coated solder module offers, on account of the availability of different wave formers, for each application the best solder quality and a high degree of repeatability. Nitrogen control with the rest-oxygen monitor maintains the O2 level in the nitrogen atmosphere level at the desired level.
Dimensions
Length: 4,450 mm
Width approx. 1,400 mm
Height approx. 1,600 mm
Conveyor systems
Type: finger conveyor, pallet conveyor
Maximum conveyor speed 3 m/min
Maximum working width up to 458 mm
Maximum height of components, top of board: up to 100 mm
Media supply
Nitrogen
Compressed air
Electrical power
Exhaust
Preheating
Heat transfer by convection, medium wave radiation and short wave radiation
Individually configurable up to a preheat length of 2,000 mm
Solder module
Subject to the configuration, solder content is between 525 to 630 kg
Options:
Finger transport
Working width up to 330 / 400 / 458 mm
Spray monitoring on the fluxer
Extendable, maintenance-friendly fluxing unit
Quick-change spray head
Convection heater
Nitrogen control with analyzer
Touchscreen
Various scanner systems
Traceability
